What is Robotic Welding
Any industrial robots that are used in the process of welding creates the form of robotic welding. This type of process can perform these tasks that are repetitive that are either too fast, too dangerous, or time consuming for humans. They can perform jobs that are more accurate, consistent, and have more quality than human welders.
This makes them essential in the global marketplace. They can perform many times the jobs that human welders can do and with more finesse. That’s why there are more and more of them in the workplace nowadays.
These robotic welders can be provided by many different companies. One such company is Mach Machines Robotic Welding, who has been around for many years. They can help you with any robotic welding needs that you might have.
Mach Machines
4460 Lake Forest Drive, Suite 210
Cincinnati, Ohio 45242
513-720-4984
https://www.mah-machines.com/
This article will help you to learn more about robotic welding. It will let you know how it can help you and your business to be more successful. You can also continue to research to find the information that you are seeking.
All About Robotic Welding
- It Isn’t New – This technology is not new; in fact, it has been around since the early 1960’s. It began to revolutionize the automobile industry in the 1980’s by using them to spot weld cars. It has gone from a luxury item to something that is essential in most factories today.
- Types – Robots can perform many different types of fusing materials. The most common types of robotic welding used today are listed below.
- Metal Inert Gas, Or MIG – Some of the most commonly used robots are the Gas Metal Arc Welders, or GMAW or MIG robots. See more here. They are designed for speed and accuracy and adaptability. They are suitable for a wide variety of materials and thicknesses.
- Tungsten Inert Gas, or TIG – Specializing in high precision and high-quality work, the Gas Tungsten Arc Welding, or GTAW and TIG types are also generally used on “non-standard” materials. They are used when time is not as big as a constraint, but aesthetics and weld integrity are crucial.
- Resistance Spot Welding, or RSW – Resistance spot welding, or spot-welding robots, are the best for the fast and efficient joining of thin sheets of metal. They are best for automobile factory lines.
- Laser Beam Welding, or LBW – These offer the best precision and speed. The process works by using lasers beam to focus on little spots. This achieves deep welds with little material distortions.
- Plasma Arc Welding, or PAW – These use a plasma arc to get high quality welds with the best precision. These are best for using thin materials and for things that need a controlled heat affected zone.
- It is Cheaper than Manual – This might seem like it is a big financial commitment upfront because of the purchase of the robots, the software, and the training involved. These initial costs don’t take long to pay off, though. They will increase your on-time production, reduced scrap material, and quality control.
- They Create More Jobs – Although there is always a fear of robots taking human jobs, but that is not necessarily true. They actually create more jobs to take care of the bots such as programming, maintenance, and systems operator. The increase in productivity can drive the growth of businesses, which will often lead to more job openings.
- You Need Programming and Training – Once a company introduces these bots, there will be a need for training of the existing workforce: https://www.uti.edu/blog/robotics-and-automation/what-is-robotics-welding. The existing staff will need to understand how to maintain, interact with, and operate them. While it might be difficult to find the right hands-on training program, it is important to find one for your workers.
- Produces Less Scrap Materials – If everything is properly fixed and has the proper vision or tracking systems, less material will be used. There are fewer mistakes during the process resulting in less scrap materials. This can save the company money in the long run.
- Not Fit for Smaller Projects – Because of the cost of the setup for these bots, they are not usually good for smaller projects. The math doesn’t always add up because you won’t be able to recoup the costs in a timely manner. Smaller projects also come with more shifts in scope and goals that make it less effective for bots and more effective for humans.
- Can Help Minimize Downtime – These can help to minimize unplanned downtime in your company. Manual welders can sometimes become tired, which can lead to mistakes and the need to redo projects that lead to downtime. This doesn’t happen with the bots that can do the same job more effectively.
Conclusion
Robot welders can be a great asset to any large companies, but especially those that are in the automobile industry. They can save you time and money in the long run, after the initial setup. They don’t get tired like humans can, saving lots of time.
